Goods incoming from the supplier need to be thoroughly checked before being used
or placed on storage shelves. This process includes several steps where checking
is done for various aspects that may be a problem. If this checking is consistently
followed, problems when processing sales orders should not generally occur.
Check
Order
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to flow
Overview:
Shipment is checked against the documentation, which should be supplied with
the cartons as received from the supplier.
The number and condition of cartons is checked. The number of cartons
should be stated on the documentation.
Within each carton, all part numbers and quantities are checked against the
supplier’s documentation and original purchase order.
2. Process: Inwards Goods, Stage: Check Order
Warehouse
Manager
Warehouse
Staff
Advise Warehouse Manager of Delay.
Warehouse
Manager
Advise Warehouse Manager of Delay.
Check
Cartons (Manual)
Procedure:
Check shipment against accompanying documentation, checking the number and
condition of cartons.
Cartons
Check? (Condition)
Procedure:
Has the correct number of cartons been delivered, in good condition?
Unpack
Cartons (Manual)
Procedure:
Unpack all cartons to check contents. Keep contents together according
to carton number used by the supplier.
Check
Product (Manual)
Procedure:
Within each carton, check part numbers and quantities against the supplier’s
documentation and original purchase order.
Contents
Check? (Condition)
Procedure:
Shipment is checked against the documentation. The documentation is
packed in cartons as received from the supplier.
The number and condition of cartons is checked. The number of cartons
is stated on the documentation.
Within each carton, part numbers and quantities are checked against factory
documentation and the original purchase order.
Has the correct quantity of correct product for all products been supplied
by the supplier?
Order
Checking Delayed
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Order
Checking Delayed (Send Email)
Procedure:
If there is an unreasonable delay in checking incoming product, the Warehouse
Manager is advised.
This allows the resolution of any problems at Inwards Goods that are causing
delays.
Order
Checked OK? (Condition)
Follow
Up
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flow
Warehouse
Manager
Follow
Up (Manual)
Procedure:
If any carton(s) are damaged, follow up with transport operator(s).
If any discrepancy in goods supplied is found, contact the supplier to resolve
the problem.
Move
Product to Store
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Move
Product to Store (Manual)
Procedure:
Place all items on the correct shelf in the store as noted on the label.
As much information as possible is obtained about why product is being returned before this return is authorised. This makes the handling of returned
goods simpler, and also enables factory originated faults to be reported to them
for correction.
Record
Request
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to flow
Office
Staff
Warehouse
Manager
Warehouse
Staff
Return
of Goods Request(Worksheet)
Procedure:
Enter all details relating to the request.
The more information available, the more likely the request will be approved.
The original sales order must be located and the order number entered.
Approve
Request
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to flow
Management
Warehouse
Manager
Approve
Request (Worksheet)
Procedure:
Review the information provided and either approve or decline.
Please add any comments and / or reasons for your approving / declining
the request.
Request
Approved? (Condition)
Advise
Requester Declined
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Advise
Requester Approved
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Product may be returned for a number of reasons. It may be suitable for restocking.
A client may receive a credit for return. If the product is faulty and this is a
manufacturing or other factory fault, then the suppliers are advised.
Overview:
Product may be returned for a number of reasons. It may be suitable for
restocking. A client may receive a credit for return. If the product is
faulty and this is a manufacturing or other factory fault, then the suppliers
are advised.
Locate
Returns Authorisation
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Warehouse
Manager
Warehouse
Staff
Return
Authorised? (Condition)
Record
Request
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Warehouse
Manager
Warehouse
Staff
Return
of Goods Request(Worksheet)
Procedure:
Enter all details relating to the request.
The more information available, the more likely the request will be approved.
The original sales order must be located and the order number entered.
Approve
Request
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Management
Warehouse
Manager
Approve
Request (Worksheet)
Procedure:
Review the information provided and either approve or decline.
Please add any comments and / or reasons for your approving / declining
the request.
Request
Approved? (Condition)
Advise
Requester Declined
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Check
Condition of Goods
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11. Process: Returned Product, Stage: Check Condition of Goods
Warehouse
Manager
Warehouse
Staff
Enter
Notes About Condition(Worksheet)
Procedure:
Enter notes about the product condition. Record serial numbers (if
any) so that any patterns in faults found can be tracked better, allowing
better advice to the supplier.
Check
Condition of Goods (Manual)
Procedure:
Inspect all returned goods to ensure that seals (if applicable) are intact
and labelling is correct for the contents.
Batch numbers (if any) are recorded for future tracking of patterns
of faults, and advice to the factory.
Return
to Store? (Decision)
Put
on Shelf
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Warehouse
Manager
Warehouse
Staff
Put
on Shelf (Manual)
Advise
Requester Approved
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Advise
Requester Unable to Return
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Enter
Credit on ERP
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Management
Warehouse
Manager
Advise
Product Manager
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Advise
Warehouse Manager (Send Email)
Procedure:
The Warehouse Manager is advised, with details of the client, order number,
order date and batch number (if any), so that product faults can be advised
to the supplier for correction.
Faulty
Product? (Condition)
Enter
Credit to ERP
Back to flow
Management
Warehouse
Manager